BMW  K1200LT TORQUE SCHEDULE      
       
Service Cover or Fastener Nm Lb-ft Lb-in Comments
11 - Engine        
  Block        
Collared bearing, output shaft 40 29.5 354.0
Needle bearing, output shaft 20 14.8 177.0
Lower section of crankcase 10 7.4 88.5
Oil mesh strainer 10 7.4 88.5
Oil filter 11 8.1 97.4
Oil sump 10 7.4 88.5
Oil filter cover 10 7.4 88.5
Oil drain plug 30 22.1 265.5
  Freewheel        
Cover plate 10 7.4 88.5
  Crankshaft        
Rotor flange at crankshaft 50 36.9 442.5
Main bearings 50 36.9 442.5
Crankcase cover 9 6.6 79.7
  Connecting Rods        
Split-conrod bearing 20 14.8 177.0
     Wrench angle = 80°
  Cylinder head        
Head bolts 20 14.8 177.0 Oiled before installation
    Wrench angle = 90°
Coolant stub pipe 9 6.6 79.7
Cylinder head cover 9 6.6 79.7
Heat shield for cylinder head cover 5 3.7 44.3
Intake stub pipe 9 6.6 79.7
  Camshafts        
Bearing cap 10 7.4 88.5
Chain sprockets 56 41.3 495.6
  Intermediate flange        
Thrust plate, driver to intermediate flange 9 6.6 79.7 Clean threads, Loctite 243
Driver to auxiliary shaft 50 36.9 442.5
Intermediate flange to engine block 9 6.6 79.7
  Timing case        
Chain tensioner 9 6.6 79.7
Screw plug for chain tensioner 9 6.6 79.7
Timimg case cover 9 6.6 79.7
  Oil/Water pump        
Oil pressure switch 35 25.8 309.8
Water pump impeller to pump shaft 33 24.3 292.1
Water pump temperature sensor 9 6.6 79.7
Oil pressure relief valve screw plug 35 25.8 309.8
Pump housing to crancase 10 7.4 88.5
Pump housing cover 10 7.4 88.5
12 - Engine Electrical        
Spark plugs 20 14.8 177.0
  Ignition coil      
Ignition coil to mounting plate 8 5.9 70.8
Mounting plate to intermediate flange 9 6.6 79.7
Shield housing cover 5 3.7 44.3
  Ignition signal sensor        
Rotor 4 3.0 35.4
Magnetic gate 6 4.4 53.1
Ignition sensor cover 9 6.6 79.7
  Alternator        
Mount to intermediate flange 20 14.8 177.0
Driver housing to alternator shaft 50 36.9 442.5
Connector , lead B+ 10 7.4 88.5
Connector, lead D+ 2 1.5 17.7
  Starter motor        
Starter motor to gearbox 6 4.4 53.1
Pinch bolt, starter motor housing 6 4.4 53.1
Positive lead to starter 6 4.4 53.1
Ground lead to cross-tube 6 4.4 53.1
13 - Fuel preperation and control        
Air intake connection to cylinder head 9 6.6 79.7
Temp sensor to air box 15 11.1 132.8
Hose clips Hand
Fuel injection rail to cylinder head 9 6.6 79.7
Retaining plate for cruise control system to fairing bracket 8 5.9 70.8
Fuel lines to engiine 9 6.6 79.7
Throttle-valve actuator to throttle-valve rail 5 3.7 44.3 Clean thread + Loctite 270
Throttle-valve potentiometer to throttle-valve rail 2 1.5 17.7
16 - Fuel tank and lines        
Union nut, fuel-pump unit 30 22.1 265.5
Immersion-tube sensor 6 4.4 53.1
Fuel tank to frame 21 15.5 185.9
Roll-over valve 3 2.2 26.6
Bridge to frame M8 21 15.5 185.9
Bridge to frame M6 9 6.6 79.7
17 Radiator          
Hose clamps Hand
Water pump temperature sensor 9 6.6 79.7
Fan to radiator 2 1.5 17.7 clean threads + Locktite 2701
Coolant stub pipe to cylinder head 9 6.6 79.7
18 - Exhaust system        
Exhaust system to cylinder head 22 16.2 194.7
Oxygen sensor to exhaust system 45 33.2 398.3
  Exhaust mountings      
Retaining plate to pivot mount 41 30.2 362.9
Stirrup to retaining plate 30 22.1 265.5 clean threads + Locktite 243
Stirrup to silencer 21 15.5 185.9
21 - Clutch          
Clutch housing to output shaft :
                      Initial torque 140 103.3 1239.0
                      Release
                      Second torque 50 36.9 442.5
                       Wrench angle = 60°
Housing cover to clutch housing 18 13.3 159.3
Slave cylinder to gearbox 9 6.6 79.7
Clutch-lever fitting to handlebar 5 3.7 44.3
Lines to slave cylinder 7 5.2 62.0
Grub screw in filler adapter 10 7.4 88.5
Filler adapter to breather line 18 13.3 159.3 clean thread + Locktite 243
Pressure line to clutch fitting 18 13.3 159.3
Connector, pressure line 10 7.4 88.5
23 - Transmission        
Oil drain plug 55 40.6 486.8
Oil filler plug 30 22.1 265.5
Speed sensor for reverser gear to gearbox housing 6 4.4 53.1
Housing cover to housing 9 6.6 79.7
  Gearshift linkage        
Selector lever to selector shaft 9 6.6 79.7
Relay lever to transverse tube 9 6.6 79.7
Ball head to gearshift pedal 8 5.9 70.8 clean thread + Locktite 2701
  Gearbox mounts        
Gearbox to intermediate flange 24 17.7 212.4
Clamp, rubber mount 9 6.6 79.7
Gearbox to frame 70 51.6 619.5
  Reverser      
Link from actuator for reverser to intermediate flange 24 17.7 212.4 clean thread + Locktite 243
Actuator, reverser to link 24 17.7 212.4 clean thread + Locktite 243
Reverse gear switch to actuating shaft 9 6.6 79.7
Switch unit, reverser to gearbox 9 6.6 79.7
Actuator lever, reverser 6 4.4 53.1 clean thread + Locktite 243
Cover, reverser to gearbox housing 10 7.4 88.5
Cover plate, reverser 10 7.4 88.5 clean thread + Locktite 243
Threaded pin M6 in cover, reverser 5 3.7 44.3 clean thread + Locktite 243
31 - Front forks          
Fork bridge to frame (nut micro-encapsulated) 130 95.9 1150.5 clean thread + new nut or Locktite 2701
Fork stanchion to fork bridge 45 33.2 398.3
Steering damper to slider tube bridge (screw micro-encapsulated) 21 15.5 185.9 clean thread + new screw or Locktite 243
Steering damper to leading link (screw micro-encapsulated) 21 15.5 185.9 clean thread + new screw or Locktite 243
Leading link to fork slider bridge (nut micro-encapsulated) 130 95.9 1150.5 clean thread + new nut or Locktite 2701
Ball joint to fork slider bridge 230 169.6 2035.5
Leading link to slider bridge 130 95.9 1150.5 clean thread to + Locktite 2701
Leading link to frame 107 78.9 947.0 clean thread + Locktite 243
Clamp, leading link M8 21 15.5 185.9
Spring strut to leading link 43 31.7 380.6
Suspension strut to frame 43 31.7 380.6
Slider tube bridge to slider tubes 21 15.5 185.9 clean thread + new screw or Locktite 243
Brake distributor to holder, sliding tube right 9 6.6 79.7
Oil drain plug in slider tube 12 8.9 106.2
Vent screw, stanchion 3 2.2 26.6
32 - Steering          
Brake-lever fitting to handlebar 5 3.7 44.3
Clutch-lever fitting to handlebar 5 3.7 44.3
Handlebar to fork bridge 21 15.5 185.9
Bearing screw, brake and clutch levers 5 3.7 44.3 Clean thread + Locktite 2701
33 - Rear wheel drive        
Oil drain plug 23 17.0 203.6
Oil filler 23 17.0 203.6
Speed sensor mount 5 3.7 44.3
Threaded ring 118 87.0 1044.3 clean threads + Hylomar SQ 32
Nut, bevel drive pinion 200 147.5 1770.0 clean threads + Locktite 243
Housing cover to housing 35 25.8 309.8
  Rear wheel drive to swinging arm\        
Reaction link to rear wheel drive 43 31.7 380.6
Reaction link to frame 43 31.7 380.6
Free bearing stud 7 5.2 62.0
Fixed bearing stud 160 118.0 1416.0
Locknut 160 118.0 1416.0
  Swinging arm to frame        
Fixed bearing stud 160 118.0 1416.0
Lock ring 160 118.0 1416.0
Threaded ring, right 200 147.5 1770.0
Threaded ring, left 10 7.4 88.5
  Suspension strut        
Handwheel to rear frame 21 15.5 185.9
Suspension strut to swinging arm 50 36.9 442.5
Suspension strut to frame 43 31.7 380.6
34 - Brakes          
  Front brake        
Brake caliper to fork tube 40 29.5 354.0
Brake rotor to front wheel 21 15.5 185.9 clean threads + Locktite 243
ABS sensor mount 4 3.0 35.4
Grub screw in filler adapter 10 7.4 88.5
Filler adapter in brake caliper 18 13.3 159.3 clean threads + new filler adapter or Locktite 243
Vent screw in brake calliper 10 7.4 88.5
Brake-lever fitting to handlebar 5 3.7 44.3
Holder for brake line to sliding tube 4 3.0 35.4 clean threads + Locktite 243
Brake lines to frame/slider tube M6 9 6.6 79.7
Banjo Bolts for brake line 18 13.3 159.3
  Rear brake        
Brake caliper to rear drive housing 40 29.5 354.0
Brake rotor to rear drive 21 15.5 185.9 clean threads + new screws
ABS sensor ring to brake-disc carrier 4 3.0 35.4 clean threads + Locktite 243
ABS sensor 4 3.0 35.4
Vent screw in brake caliper 10 7.4 88.5
Footbrake lever to footrest plate 41 30.2 362.9 clean threads + Locktite 243
Holder, stop-lamp switch to footrest plate 5 3.7 44.3 clean threads + Locktite 243
Locknut for stop screw, foot brake lever 7 5.2 62.0
Locknut on piston rod 9 6.6 79.7
Brake line to brake cylinder 18 13.3 159.3
Brake cylinder to footrest plate 9 6.6 79.7 clean threads + Locktite 243
Banjo bolts on brake line 18 13.3 159.3
Brake line to frame M5 4 3.0 35.4
Retaining plate for brake line to battery carrier 4 3.0 35.4
  ABS pressure modulator        
Bleed screw in ABS pressure modulator 10 7.4 88.5
Brake line to ABS pressure modulator 18 13.3 159.3
ABS II control unit to battery holder M5 4 3.0 35.4
ABS II control unit to battery holder M6 9 6.6 79.7
Battery holder to frame M6 9 6.6 79.7
Battery holder to frame M8 21 15.5 185.9
36 - Wheels and tires        
  Quick release axle, front wheel        
Initial tightening 19 14.0 168.2
Final tightening 30 22.1 265.5
Axle pinch bolts 21 15.5 185.9
  Rear wheel mount        
Initial tightening 50 36.9 442.5
Final tightening 105 77.4 929.3
46 - Frame          
  Frame          
Footrest system front to frame 74 54.6 654.9
Engine cross member to engine 41 30.2 362.9
Transverse tube to main frame 41 30.2 362.9
Torsion stop, swinging arm bushings Fitted flush with bushing (clean threads + Locktite 243)
Skirt bracket M8 21 15.5 185.9
Crash bar to skirt bracket 9 6.6 79.7
Lifter handle to rear frame M6 9 6.6 79.7
Rear frame to main frame, top 41 30.2 362.9
Rear frame to main frame, bottom 41 30.2 362.9
Radiator holder to frame/engine cross member M6 10 7.4 88.5
Radiator holder to fairing bracket/skirt bracket M8 21 15.5 185.9
  Fairing bracket        
Fairing bracket to main frame M8 21 15.5 185.9
Windscreen adjuster to fairing bracket at side 9 6.6 79.7
Windscreen adjuster to fairing bracket at center 3 2.2 26.6
Fasteners for retaining plates M5 4 3.0 35.4
Fasteners for retaining plates M6 11 8.1 97.4
Fasteners for retaining plates M8 21 15.5 185.9
Threaded fasteners, mirror plate M6 9 6.6 79.7
  Footrests        
Footrest system front to frame 21 15.5 185.9
Footrest system rear to frame 21 15.5 185.9
Footrest rubber to footrest 4 3.0 35.4
Shift lever to footrest plate 41 30.2 362.9 clean threads + Locktite 243
Footbrake lever to footrest plate 41 30.2 362.9 clean threads + Locktite 243
Stop, footbrake lever 7 5.2 62.0
Stop screw, return for footbrake lever 5 3.7 44.3
  Rear section, side cases and top case        
Rear carrier to rear frame 9 6.6 79.7
Cover, rear carrier to rear frame 9 6.6 79.7
Cover, rear carrier to case 1 0.7 8.9
Side case to rear frame 9 6.6 79.7
Strap to top of case 2 1.5 17.7 clean threads + Locktite 243
Case trimmer to rear frame 5 3.7 44.3
Case trimmer to case 2 1.5 17.7
Top case to rear frame 9
Armrest to top case 1 0.7 8.9
  Stands          
Pivot mount to gearbox 41 30.2 362.9
Main stand to pivot mount 41 30.2 362.9
Side stand to pivot mount 41 30.2 362.9
  Fairing        
Fairing screws 2 1.5 17.7
Windscreen to windscreen adjuster 2 1.5 17.7
Cover to fork bridge 2 1.5 17.7
Front mudguard, front, to fork slider bridge M6 4 3.0 35.4
Frunt mudguard, front section, to sliding tube  M6 6 4.4 53.1
Front mudguard, rear section, to fork slider bridge M6 3 2.2 26.6 clean threads + Locktite 243
  Miscellaneous        
Intake air pipe to fairing bracket 10 7.4 88.5
Intake air pipe to radiator holder 10 7.4 88.5
51 - Equipment          
Non-removable screw for ignition/steering lock 21 15.5 185.9
Lock tank cover to bridge 5 3.7 44.3
Locking mechanism, front seat to rear frame 5 3.7 44.3
52 Seat          
Bridge, seat to frame M6 9 6.6 79.7
Bridge, seat to frame M8 21 15.5 185.9
Front hinge, seat to bridge 9 6.6 79.7
Seat front, to carrier plate 5 3.7 44.3
Gas-filled strut to carrier plate for seat, front 21 15.5 185.9
Seat, rear, to rear frame 9 6.6 79.7
Backrest, rear, to top case 5 3.7 44.3
61 - General electrical equipment        
Retaining plate for fanfare horn to fairing bracket 21 15.5 185.9
Ignition lock to fork bridge 21 15.5 185.9
Wiring harness to main frame 6 4.4 53.1
Electronics box to main frame 9 6.6 79.7
Holder for plug and socket connections behind battery panel, left 9 6.6 79.7
Attachment, side stand switch 7 5.2 62.0 clean threads + Locktite 243
Holder, stop-lamp switch to footrest plate 5 3.7 44.3 clean threads + Locktite 243
Locknut for stop screw, foot brake lever 7 5.2 62.0
Temperature sensor, cylinder head 30 22.1 265.5
Attachments, battery holder 4 3.0 35.4
Speed sensor, rear wheel 4 3.0 35.4
Socket to engine spoiler 4 3.0 35.4
Socket to top case 4 3.0 35.4
62 - Instruments        
Instrument cluster to fairing bracket 6 4.4 53.1
63 - Lights          
Headight to upper section of fairing 2 1.5 17.7
Rear light cluster to case trimmer 5 3.7 44.3
63 - Radio and optional extras        
Clamping nut, stub metal 3 2.2 26.6
Aerial holder to frame 9 6.6 79.7
Retaining plate for cruise control system to fairing bracket 8 5.9 70.8
Holder for temperature sensor to upper section of fairing 2 1.5 17.7